From 8940f5965fee76f121bb876fe8dba62f87bebee1 Mon Sep 17 00:00:00 2001
From: spirkelmann <simon.pirkelmann@gmail.com>
Date: Tue, 3 Sep 2019 22:34:20 +0200
Subject: [PATCH] started working on figuring out cuts for dispenser gears

---
 prototype/circles.py          | 103 ++++-----
 prototype/dispenser_gears.svg | 415 ++++++++++++++++++++++++++++++++++
 2 files changed, 459 insertions(+), 59 deletions(-)
 create mode 100644 prototype/dispenser_gears.svg

diff --git a/prototype/circles.py b/prototype/circles.py
index 186b5de..c5ad117 100644
--- a/prototype/circles.py
+++ b/prototype/circles.py
@@ -5,10 +5,11 @@ import operator
 
 
 def svg_circle(id, name, c, r):
+    # create circle object in svg notation
     text = ['      <circle\n',
             '       id="circle{}"\n'.format(id),
             '       inkscape:label="{}"\n'.format(name),
-            '       style="fill:none;stroke:#000000;stroke-width:1.0"\n',
+            '       style="fill:none;stroke:#000000;stroke-width:1.0mm"\n',
             '       r="{}mm"\n'.format(r),
             '       cy="{}mm"\n'.format(c[1]),
             '       cx="{}mm" />\n'.format(c[0])]
@@ -174,10 +175,10 @@ class PlateLayout:
         self.target_plate_radius = 155.0
         self.target_radius_1 = 50.0
         self.target_radius_2 = 20.0
-        teeth = 360
+        teeth = 200
 
         D = 2 * self.target_plate_radius
-        m = D/teeth/math.pi
+        m = D/teeth
 
         print("plate radius        = {:6.2f} mm".format(self.target_plate_radius))
         print("big circle radius   = {:6.2f} mm".format(self.target_radius_1))
@@ -187,6 +188,29 @@ class PlateLayout:
         print("pitch diameter:  D = {} mm".format(D))
         print("module:          M = {} mm".format(m))
 
+
+        # parameters for dispenser gears
+        self.dispenser_module = 1.5
+        dispenser_1_target_pitch_diameter_big = 80.0
+        dispenser_1_target_pitch_diameter_small = 25.0
+        dispenser_1_teeth_big = int(dispenser_1_target_pitch_diameter_big/self.dispenser_module)
+        dispenser_1_teeth_small = int(dispenser_1_target_pitch_diameter_small/ self.dispenser_module)
+
+        dispenser_1_pitch_diameter_big = self.dispenser_module * dispenser_1_teeth_big
+        dispenser_1_outer_diameter_big = dispenser_1_pitch_diameter_big + 2 * self.dispenser_module
+        dispenser_1_pitch_diameter_small = self.dispenser_module * dispenser_1_teeth_small
+        dispenser_1_outer_diameter_small = dispenser_1_pitch_diameter_small + 2 * self.dispenser_module
+
+        dispenser_2_target_pitch_diameter_big = 40.0
+        dispenser_2_target_pitch_diameter_small = 25.0
+        dispenser_2_teeth_big = int(dispenser_2_target_pitch_diameter_big / self.dispenser_module)
+        dispenser_2_teeth_small = int(dispenser_2_target_pitch_diameter_small / self.dispenser_module)
+
+        dispenser_2_pitch_diameter_big = self.dispenser_module * dispenser_2_teeth_big
+        dispenser_2_outer_diameter_big = dispenser_2_pitch_diameter_big + 2 * self.dispenser_module
+        dispenser_2_pitch_diameter_small = self.dispenser_module * dispenser_2_teeth_small
+        dispenser_2_outer_diameter_small = dispenser_2_pitch_diameter_small + 2 * self.dispenser_module
+
         # plot plate
         plt.figure(2)
         plt.plot(0.0, 0.0, 'o')
@@ -220,6 +244,13 @@ class PlateLayout:
             circle = plt.Circle((x,y), self.target_radius_1, fill=False)
             plt.gca().add_artist(circle)
 
+        p1 = dispenser_1_pitch_diameter_big
+        p2 = dispenser_1_pitch_diameter_small
+        a1 = self.dispenser_module
+        a2 = self.dispenser_module
+        offset_1 = sqrt((p1 / 2 + p2 / 2) ** 2 - (p1 / 2 + a1) ** 2) - p2 / 2 - a2
+        print("dispenser 1 offset = {}".format(offset_1))
+
         print(" big circle tangent points: ")
         for k in range(0, self.N):
             x = coords[k][0] * outer_radius
@@ -255,6 +286,13 @@ class PlateLayout:
             circle = plt.Circle((x, y), self.target_radius_2, fill=False)
             plt.gca().add_artist(circle)
 
+        p1 = dispenser_2_pitch_diameter_big
+        p2 = dispenser_2_pitch_diameter_small
+        a1 = self.dispenser_module
+        a2 = self.dispenser_module
+        offset_2 = sqrt((p1 / 2 + p2 / 2) ** 2 - (p1 / 2 + a1) ** 2) - p2 / 2 - a2
+        print("dispenser 2 offset = {}".format(offset_2))
+
         print(" small circle tangent points: ")
         for k in range(0, self.N):
             x = coords_2[k][0] * outer_radius
@@ -272,62 +310,8 @@ class PlateLayout:
             plt.plot(t1[0], t1[1], 'o')
             plt.plot(t2[0], t2[1], 'o')
 
-        # for k in range(0, self.N):
-        #
-        #     t1, t2 = compute_tangent_points((0,0),(x,y), target_radius_1)
-        #     self.tube_1_tangents[k] = (t1, t2)
-        #
-        #     plt.plot(t1[0] / 1000, t1[1] / 1000, 'o')
-        #     plt.plot(t2[0] / 1000, t2[1] / 1000, 'o')
-        #
-        #     angle = arctan2(y,x) * 360.0 / (2.0 * math.pi)
-        #     dist = (x**2 + y**2)**0.5
-        #
-        #     angle_t1 = arctan2(t1[1], t1[0]) * 360.0 / (2.0 * math.pi)
-        #     dist_t1 = (t1[0] ** 2 + t1[1] ** 2) ** 0.5
-        #
-        #     angle_t2 = arctan2(t2[1], t2[0]) * 360.0 / (2.0 * math.pi)
-        #     dist_t2 = (t2[0] ** 2 + t2[1] ** 2) ** 0.5
-        #     print("   k = {},  (x,y) = ({:8.3f}, {:8.3f}),  angle = {:8.3f} deg,  dist = {:8.3f} mm".format(k, x, y, angle, dist))
-        #     print("              t1 = ({:8.3f}, {:8.3f}),  angle = {:8.3f} deg,  dist = {:8.3f} mm".format(t1[0], t1[1], angle_t1,
-        #                                                                                                  dist_t1))
-        #     print("              t2 = ({:8.3f}, {:8.3f}),  angle = {:8.3f} deg,  dist = {:8.3f} mm".format(t2[0], t2[1], angle_t2,
-        #                                                                                                  dist_t2))
-        # print("\n")
-        # tube1['coords'] = tube_1_coords
-        # tube1['tangents'] = tube_1_tangents
-        #
-        # tube_2_coords = {}
-        # tube_2_tangents = {}
-        # print("  coordinates:")
-        # for k in range(0,self.N):
-        #     x = coords_2[k][0] * 1000
-        #     y = coords_2[k][1] * 1000
-        #
-        #     tube_2_coords[k] = (x, y)
-        #
-        #     t1, t2 = compute_tangent_points((0, 0), (x, y), r * 100)
-        #     tube_2_tangents[k] = (t1, t2)
-        #     plt.plot(t1[0] / 1000, t1[1] / 1000, 'o')
-        #     plt.plot(t2[0] / 1000, t2[1] / 1000, 'o')
-        #
-        #     angle = arctan2(y, x) * 360.0 / (2.0 * math.pi)
-        #     dist = (x ** 2 + y ** 2) ** 0.5
-        #
-        #     angle_t1 = arctan2(t1[1], t1[0]) * 360.0 / (2.0 * math.pi)
-        #     dist_t1 = (t1[0] ** 2 + t1[1] ** 2) ** 0.5
-        #
-        #     angle_t2 = arctan2(t2[1], t2[0]) * 360.0 / (2.0 * math.pi)
-        #     dist_t2 = (t2[0] ** 2 + t2[1] ** 2) ** 0.5
-        #     print("   k = {},  (x,y) = ({:8.3f}, {:8.3f}),  angle = {:8.3f} deg,  dist = {:8.3f} mm".format(k, x, y, angle, dist))
-        #     print("              t1 = ({:8.3f}, {:8.3f}),  angle = {:8.3f} deg,  dist = {:8.3f} mm".format(t1[0], t1[1], angle_t1,
-        #                                                                                                  dist_t1))
-        #     print("              t2 = ({:8.3f}, {:8.3f}),  angle = {:8.3f} deg,  dist = {:8.3f} mm".format(t2[0], t2[1], angle_t2,
-        #                                                                                                  dist_t2))
-        # tube2['coords'] = tube_2_coords
-        # tube2['tangents'] = tube_2_tangents
-        #
-        # return tube1, tube2
+    pass
+
 
     """
     input: file = svg with plate gear centered at (0,0)
@@ -358,6 +342,7 @@ class PlateLayout:
 
         f_lines.append('</svg>\n')
 
+        # write new svg image
         fw = open('output.svg', 'w')
         fw.writelines(f_lines)
         fw.close()
diff --git a/prototype/dispenser_gears.svg b/prototype/dispenser_gears.svg
new file mode 100644
index 0000000..5d752dc
--- /dev/null
+++ b/prototype/dispenser_gears.svg
@@ -0,0 +1,415 @@
+<?xml version="1.0" encoding="UTF-8" standalone="no"?>
+<!-- Created with Inkscape (http://www.inkscape.org/) -->
+
+<svg
+   xmlns:dc="http://purl.org/dc/elements/1.1/"
+   xmlns:cc="http://creativecommons.org/ns#"
+   xmlns:rdf="http://www.w3.org/1999/02/22-rdf-syntax-ns#"
+   xmlns:svg="http://www.w3.org/2000/svg"
+   xmlns="http://www.w3.org/2000/svg"
+   xmlns:sodipodi="http://sodipodi.sourceforge.net/DTD/sodipodi-0.dtd"
+   xmlns:inkscape="http://www.inkscape.org/namespaces/inkscape"
+   sodipodi:docname="feeder_gears.svg"
+   width="210mm"
+   height="297mm"
+   viewBox="0 0 744.09448819 1052.3622047"
+   id="svg2"
+   version="1.1"
+   inkscape:version="0.91 r13725">
+  <sodipodi:namedview
+     id="base"
+     pagecolor="#ffffff"
+     bordercolor="#666666"
+     borderopacity="1.0"
+     inkscape:pageopacity="0.0"
+     inkscape:pageshadow="2"
+     inkscape:zoom="1.8101934"
+     inkscape:cx="196.01806"
+     inkscape:cy="474.03501"
+     inkscape:document-units="mm"
+     inkscape:current-layer="svg2"
+     showgrid="false"
+     inkscape:window-width="960"
+     inkscape:window-height="1028"
+     inkscape:window-x="960"
+     inkscape:window-y="24"
+     inkscape:window-maximized="0" />
+  <defs
+     id="defs4" />
+  <metadata
+     id="metadata7">
+    <rdf:RDF>
+      <cc:Work
+         rdf:about="">
+        <dc:format>image/svg+xml</dc:format>
+        <dc:type
+           rdf:resource="http://purl.org/dc/dcmitype/StillImage" />
+        <dc:title />
+      </cc:Work>
+    </rdf:RDF>
+  </metadata>
+  <g
+     id="layer1"
+     inkscape:groupmode="layer"
+     inkscape:label="Layer 1" />
+  <g
+     id="g4141"
+     inkscape:label="Gear32"
+     transform="translate(296.57287,292.83794)"
+     info="N:32; Pitch:22.2632550254; Pressure Angle: 20.0">
+    <path
+       id="path4143"
+       style="fill:none;stroke:#000000;stroke-width:0.60000002"
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+       id="flowPara4333">p2: Pitch diameter gear 2</flowPara><flowPara
+       id="flowPara4335">a1: Addendum gear 1 = module 1</flowPara><flowPara
+       id="flowPara4337">a2: Addendum gear 2 = module 2</flowPara><flowPara
+       id="flowPara4376">x  : Offset</flowPara></flowRoot>  <flowRoot
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+       id="flowPara4368">Dispenser gears</flowPara></flowRoot>  <g
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+       style="font-style:normal;font-weight:normal;font-size:11px;font-family:'Bitstream Vera Sans', sans-serif;text-align:center;text-anchor:middle;fill:#f6921e">Teeth: 16 CP: 4.7124(mm)</text>
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+       style="font-style:normal;font-weight:normal;font-size:11px;font-family:'Bitstream Vera Sans', sans-serif;text-align:center;text-anchor:middle;fill:#f6921e">DP: 0.667 Module: 135.0000</text>
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+       style="font-style:normal;font-weight:normal;font-size:11px;font-family:'Bitstream Vera Sans', sans-serif;text-align:center;text-anchor:middle;fill:#f6921e">Base diameter: 21.751 mm</text>
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