from casadi import * import matplotlib.pyplot as plt import math import operator def svg_circle(id, name, c, r): # create circle object in svg notation text = [' \n'.format(c[0])] return text # this function reads and processes data for optimal circle packaging obtained form packomania.com def read_circle_data(N): coords_raw = open('cci/cci{}.txt'.format(N)) radii_raw = open('cci/radii.txt'.format(N)) coords_raw = coords_raw.readlines() coords_raw = [c.split() for c in coords_raw if c[0] != '#'] coords = {} for c in coords_raw: coords[int(c[0])] = (float(c[1]), float(c[2])) coords = sort_ccw(coords, (0,0)) radii_raw = radii_raw.readlines() radii_raw = [r.split() for r in radii_raw if r[0] != '#'] radii = {} for r in radii_raw: radii[int(r[0])] = float(r[1]) return radii[N], coords # this function sorts enclosed circle coordinates counter-clockwise w.r.t. the center point # TODO: there is a problem when circles are present that are not touching the boundary of the enclosing circle (e.g. N = 7) def sort_ccw(coords, center): a = {} for c in coords: a[c] = math.atan2(coords[c][1] - center[1], coords[c][0] - center[0]) a_sort = sorted(a.items(), key=operator.itemgetter(1)) coords_sort = [] for a in a_sort: coords_sort.append(coords[a[0]]) return coords_sort # compute the two tangential points at the circle with center c and radius r intersecting the point p def compute_tangent_points(p, c, r): b = sqrt((p[0] - c[0]) ** 2 + (p[1] - c[1]) ** 2) th = acos(r / b) # angle theta d = atan2(p[1] - c[1], p[0] - c[0]) # direction angle of point p from c d1 = d + th # direction angle of point T1 from c d2 = d - th # direction angle of point T2 from c T1x = c[0] + r * cos(d1) T1y = c[1] + r * sin(d1) T2x = c[0] + r * cos(d2) T2y = c[1] + r * sin(d2) return (T1x, T1y), (T2x, T2y) class PlateLayout: def __init__(self, N, plate_radius): self.N = N # number of enclosed circles self.plate_radius = plate_radius def compute_layout(self): # read radius and center coordinates for enclosed circles rtilde, coords = read_circle_data(self.N) c = (0.0, 0.0) # center of big circle R = 1.0 # radius of big circle plt.xlim((-1, 1)) plt.ylim((-1, 1)) plt.gca().set_aspect('equal', 'box') plt.ion() plt.show() for p in coords: plt.plot(p[0], p[1], 'o') circle = plt.Circle(p, rtilde, fill=False) plt.gca().add_artist(circle) circle = plt.Circle(c, R, fill=False) plt.gca().add_artist(circle) plt.plot(c[0], c[1], 'o') coords_2 = [] for k in range(0, self.N): p1 = coords[k] p2 = coords[(k+1) % self.N] # midpoint between center of two circles m = np.mean([p1, p2], axis=0) # vector in direction of midpoint v = m - np.array(c) v = v/np.linalg.norm(v) #plt.plot(m[0], m[1], 'o') # optimization problem for computing position and radius for a maximal circle fitting in space between two big circles # and being fully contained in enclosing circle opti = casadi.Opti() r = opti.variable(1) # radius of new circle p = opti.variable(2) # center of new circle lamb = opti.variable(1) # distance of center of new circle to center of enclosing circle opti.minimize(-r) opti.subject_to(p == c + v * lamb) opti.subject_to((p[0] - p1[0])**2 + (p[1] - p1[1])**2 >= (rtilde + r)**2) opti.subject_to(R == lamb + r) opti.subject_to(r >= 0) opti.subject_to(r <= R) opti.solver('ipopt') init_r = 0.1 init_lamb = R - init_r init_p = c + v * init_lamb opti.set_initial(r, init_r) opti.set_initial(p, init_p) opti.set_initial(lamb, init_lamb) sol = opti.solve() p = sol.value(p) r = sol.value(r) lamb = sol.value(lamb) print("p = {}".format(p)) print("r = {}".format(r)) print("lambda = {}".format(lamb)) print("v = {}".format(v)) coords_2.append(p) plt.plot(p[0], p[1], 'o') circle = plt.Circle(p, r, fill=False) plt.gca().add_artist(circle) tube1 = {} tube2 = {} # postprocessing solution: # - output radii for circles # - output center coordinates, angle w.r.t. origin and distance from origin outer_radius = self.plate_radius # desired plate radius in meters tube1_radius = outer_radius * rtilde tube2_radius = outer_radius * r print("\n------------------") print("optimal values") print("plate radius = {:6.3} m = {:6.2f} mm".format(outer_radius / 1000, outer_radius)) print("big circles:") print(" radius = {:6.3} m = {:6.2f} mm".format(tube1_radius / 1000, tube1_radius)) print(" diameter = {:6.3} m = {:6.2f} mm".format(2 * tube1_radius / 1000, 2 * tube1_radius)) print("small circles:") print(" radius = {:6.3} m = {:6.2f} mm".format(tube2_radius, tube2_radius * 1000)) print(" diameter = {:6.3} m = {:6.2f} mm".format(2*tube2_radius, 2*tube2_radius * 1000)) # compute coordinates and various measurements for fixed radii of plate and tubes self.target_plate_radius = 155.0 self.target_radius_1 = 50.0 self.target_radius_2 = 20.0 teeth = 200 D = 2 * self.target_plate_radius m = D/teeth print("plate radius = {:6.2f} mm".format(self.target_plate_radius)) print("big circle radius = {:6.2f} mm".format(self.target_radius_1)) print("small circle radius = {:6.2f} mm".format(self.target_radius_2)) print("number of teeth: N = {}".format(teeth)) print("pitch diameter: D = {} mm".format(D)) print("module: M = {} mm".format(m)) # parameters for dispenser gears self.dispenser_module = 1.5 dispenser_1_target_pitch_diameter_big = 80.0 dispenser_1_target_pitch_diameter_small = 25.0 dispenser_1_teeth_big = int(dispenser_1_target_pitch_diameter_big/self.dispenser_module) dispenser_1_teeth_small = int(dispenser_1_target_pitch_diameter_small/ self.dispenser_module) dispenser_1_pitch_diameter_big = self.dispenser_module * dispenser_1_teeth_big dispenser_1_outer_diameter_big = dispenser_1_pitch_diameter_big + 2 * self.dispenser_module dispenser_1_pitch_diameter_small = self.dispenser_module * dispenser_1_teeth_small dispenser_1_outer_diameter_small = dispenser_1_pitch_diameter_small + 2 * self.dispenser_module dispenser_2_target_pitch_diameter_big = 40.0 dispenser_2_target_pitch_diameter_small = 25.0 dispenser_2_teeth_big = int(dispenser_2_target_pitch_diameter_big / self.dispenser_module) dispenser_2_teeth_small = int(dispenser_2_target_pitch_diameter_small / self.dispenser_module) dispenser_2_pitch_diameter_big = self.dispenser_module * dispenser_2_teeth_big dispenser_2_outer_diameter_big = dispenser_2_pitch_diameter_big + 2 * self.dispenser_module dispenser_2_pitch_diameter_small = self.dispenser_module * dispenser_2_teeth_small dispenser_2_outer_diameter_small = dispenser_2_pitch_diameter_small + 2 * self.dispenser_module # plot plate plt.figure(2) plt.plot(0.0, 0.0, 'o') circle = plt.Circle((0.0, 0.0), self.target_plate_radius, fill=False) plt.gca().add_artist(circle) plt.xlim((-self.target_plate_radius*1.1, self.target_plate_radius*1.1)) plt.ylim((-self.target_plate_radius*1.1, self.target_plate_radius*1.1)) plt.gca().set_aspect('equal', 'box') # plate coordinates print("plate coordinates: (x,y) = ({:8.3f}, {:8.3f})".format(0.0, 0.0)) self.tube_1_coords = {} self.tube_2_coords = {} self.tube_1_tangents = {} self.tube_1_tangent_angles = {} self.tube_2_tangents = {} self.tube_2_tangent_angles = {} print(" big circle coordinates:") for k in range(0,self.N): x = coords[k][0] * outer_radius y = coords[k][1] * outer_radius angle = arctan2(y, x) * 360.0 / (2.0 * math.pi) self.tube_1_coords[k] = (x,y) print(" k = {}, (x,y) = ({:8.3f}, {:8.3f}), angle = {:8.3f} deg".format(k, x, y, angle)) circle = plt.Circle((x,y), self.target_radius_1, fill=False) plt.gca().add_artist(circle) p1 = dispenser_1_pitch_diameter_big p2 = dispenser_1_pitch_diameter_small a1 = self.dispenser_module a2 = self.dispenser_module offset_1 = sqrt((p1 / 2 + p2 / 2) ** 2 - (p1 / 2 + a1) ** 2) - p2 / 2 - a2 print("dispenser 1 offset = {}".format(offset_1)) print(" big circle tangent points: ") for k in range(0, self.N): x = coords[k][0] * outer_radius y = coords[k][1] * outer_radius t1, t2 = compute_tangent_points((0, 0), (x, y), self.target_radius_1) angle1 = arctan2(t1[1], t1[0]) * 360.0 / (2.0 * math.pi) angle2 = arctan2(t2[1], t2[0]) * 360.0 / (2.0 * math.pi) self.tube_1_tangents[k] = (t1, t2) self.tube_1_tangent_angles[k] = (angle1, angle2) print( " k = {}, t1 = ({:8.3f}, {:8.3f}), angle = {:8.3f} deg\n t2 = ({:8.3f}, {:8.3f}), angle " "= {:8.3f} deg".format(k, t1[0], t1[1], angle1, t2[0], t2[1], angle2)) plt.plot(t1[0], t1[1], 'o') plt.plot(t2[0], t2[1], 'o') print(" small circle coordinates:") for k in range(0,self.N): x = coords_2[k][0] * outer_radius y = coords_2[k][1] * outer_radius angle = arctan2(y, x) * 360.0 / (2.0 * math.pi) self.tube_2_coords[k] = (x, y) print(" k = {}, (x,y) = ({:8.3f}, {:8.3f}), angle = {:8.3f} deg".format(k, x, y, angle)) circle = plt.Circle((x, y), self.target_radius_2, fill=False) plt.gca().add_artist(circle) p1 = dispenser_2_pitch_diameter_big p2 = dispenser_2_pitch_diameter_small a1 = self.dispenser_module a2 = self.dispenser_module offset_2 = sqrt((p1 / 2 + p2 / 2) ** 2 - (p1 / 2 + a1) ** 2) - p2 / 2 - a2 print("dispenser 2 offset = {}".format(offset_2)) print(" small circle tangent points: ") for k in range(0, self.N): x = coords_2[k][0] * outer_radius y = coords_2[k][1] * outer_radius t1, t2 = compute_tangent_points((0, 0), (x, y), self.target_radius_2) angle1 = arctan2(t1[1], t1[0]) * 360.0 / (2.0 * math.pi) angle2 = arctan2(t2[1], t2[0]) * 360.0 / (2.0 * math.pi) self.tube_2_tangents[k] = (t1, t2) self.tube_2_tangent_angles[k] = (angle1, angle2) print(" k = {}, t1 = ({:8.3f}, {:8.3f}), angle = {:8.3f} deg\n t2 = ({:8.3f}, {:8.3f}), angle " "= {:8.3f} deg".format(k, t1[0], t1[1], angle1, t2[0], t2[1], angle2)) plt.plot(t1[0], t1[1], 'o') plt.plot(t2[0], t2[1], 'o') pass """ input: file = svg with plate gear centered at (0,0) """ def generate_svg(self, file): f = open(file) f_lines = f.readlines() f.close() f_lines.remove(f_lines[-1]) # output plate as svg text = svg_circle(0, 'plate', (0,0), self.target_plate_radius) f_lines = f_lines + text # output big circles as svg for k, c in self.tube_1_coords.items(): text = svg_circle(k, 'big circle', c, self.target_radius_1) f_lines = f_lines + text pass # output small circles as svg for k, c in self.tube_2_coords.items(): text = svg_circle(k, 'small circle', c, self.target_radius_2) f_lines = f_lines + text pass f_lines.append('\n') # write new svg image fw = open('output.svg', 'w') fw.writelines(f_lines) fw.close() pass